MCS® Hot runner controller – Precise and convenient process control

  • The number 1 in user-friendliness

Unique operating functions make manual and training unnecessary

  • High quality design

The use of high-quality components ensures maximum performance and maximum reliability

  • High-precision and fast control

Can also be used universally for demanding, high-cavity applications with slim, low-mass nozzles

  • Comprehensive functionality

Premium diagnostics, future-proof communication, hot runner functions for the highest demands

High quality design
The high-quality design ensures a long service life and high reliability. Thanks to the pivoting display and the 3-sided LED strip, you always have an overview – and from a distance in the signal colors green, yellow and red! The power cards with external heat sinks are easy to replace and ensure optimum heat dissipation. With our high-quality connectors, we guarantee maximum power requirements for every zone, even at elevated operating temperatures.

Operation with a WOW effect: Number 1 in user-friendliness

Our hot runner controller not only offers outstanding performance, but also an impressive user interface. Unique operating functions and a clear design with meaningful icons and clearly recognizable click fields make handling child’s play. All functions can be seen at a glance in the menu and a practical information button provides a brief description of each function. You too can benefit from the simple and fast operation and produce efficiently and smoothly!

Comprehensive functionality for flexibility in your process

Discover the MCS hot runner controllers and experience the variety of their functions, which have been developed in over 40 years of cooperation with customers. This technology offers functionality that leaves nothing to be desired. For example, up to 480 zones can be controlled and operated centrally in a device network. With the AUTO STANDBY function, your production cycle is automatically monitored and switched to standby after a configurable waiting time when the machine is at a standstill. But that’s not all! Watch the video to find out more about the functions of our MCS hot runner controllers. Increase the efficiency and productivity of your production with MCS hot runner controllers!

Functions from over 40 years of experience

Machine connection via OPC UA

According to the new standard protocol for hot runner controllers – Euromap 82.2 – the MCS hot runner controller provides various information, which can be divided into status information, general information and determined process data. The hot runner controller can be parameterized by the injection moulding machine, including operating modes, setpoints, alarm limits and the heating process. Euromap 82.2 thus enables almost complete adjustment of all process-relevant parameters via the injection molding machine’s control system.

Minimal downtimes in the event of faults

You don’t have time for disruptions? Neither do we! Our product provides you with precise instructions in words and pictures on how to proceed in the event of a fault. Simply click on the arrow buttons and the instructions are displayed step by step. This means maximum efficiency in troubleshooting and minimum downtime.

Thermodynamic analysis

The thermodynamic analysis (TDA for short) compares the thermodynamic condition of your tool with a good condition previously saved as a reference. Possible differences are detected and damage or problems with the tool can be identified at an early stage. For you, this means maximum safety and effective maintenance of your tools.

Operation / Communication

Experience a new level of operating freedom with the MCS hot runner controllers! Whether you opt for the integrated touch displays in 7“ or 10” or prefer to use an external touch monitor in 15“ or 19” – the choice is yours. But that’s not all: you can even control the controller directly from your injection molding machine or notebook/tablet via VNC. Discover the unlimited flexibility of the hot runner controller and optimize your production!

Control up to 480 zones in a device network

Connect several MCS hot runner controllers via Ethernet and use them as one device. With up to 480 zones, you can implement complex applications and make all settings centrally from one controller. Setting up the controller network is extremely simple and is explained step by step. Our user-friendliness is always our top priority – even inexperienced personnel can operate the controller safely.

Chart recorder

The chart recorder allows you to analyze the control behavior of zones by displaying the process values actual value, setpoint and output level over time in a clear chart. It provides insights into the performance of the respective zone and is therefore used for efficient optimization. The chart recorder is an indispensable tool for precise control analysis.

Individual zone display

The operator has the option of selecting from a large number of process values which are to be displayed in the zone display. This allows the zone display to be customized for each application. It is also possible to filter the display to certain groups and inactive zones in order to hide certain zones.

Integrated help function

To avoid tedious searching in the operating instructions, you can tap the info button for each function and setting to call up a brief description. This provides you with immediate information on each desired function without wasting time. This makes operating the controller child’s play.

Operating instructions in plain text

Each input is accompanied by clear instructions in easy-to-understand plain text to guide the operator through each action. This makes it easy for even inexperienced users to operate the controller and make the appropriate settings without the need for prior knowledge. Enjoy the ease of use and familiarize yourself with the functions with ease.

… and many other functions

Event list, index, continue heating in the event of sensor breakage, leakage detection, recipe management, mold test, user levels with password protection, timer, cycle monitoring with auto standby, sequential heating, mold image as standard view

Technical data

Operation and display

7” touchscreen, resistive

Housing

Housing material

Galvanized steel

Protection class

IP 20

Ambient conditions

Ambient temperature

max. 35°C

Humidity

0..90% rel. humidity, no condensation

Storage temperature

-25...75°C

Mains supply

Supply voltage

3x 400VAC, N, PE

switchable to

3x 230VAC, PE

Tolerance

+10% / -15%

Power consumption
(in idle mode)

7W + 5W per power card

Control voltage

Internal control voltage

+24VDC

Protection

1x 2A medium time delay (5x20mm)

Thermocouple inputs

Thermocouple

Fe-CuNi (type J) 0..700°
switchable to: NiCr-Ni (type K) 0..700°

Cold junction compensation

integrated

Resolution

0,1K

Accuracy

1K

Load outputs

bistable, electrically insulated

per zone

1x heating, 230VAC switching

Activation time (phase control/ pulse packet)

10ms at 50Hz
8.3ms at 60Hz

Current per zone

max. 16A at 80% duty cycle per zone

ATTENTION!

Observe the total load capacity of the electrical connection cable!

Minimum load

100W

Signal form

Pulse mode / phase control (manual or automatic selection)

Protection

2-pole: 6.3x32mm
internal: SIBA TYPE 16A T
external: SIBA TYPE 16A gRL
Only use these fuse types!

Alarm outputs

3x relay contact

potential-free for max. 250VAC

Maximum current

4A at cosφ=1
2A at cosφ=0,5

Digital inputs

insulated, potential-free

16..30VDC

Data interfaces

Ethernet

CAT 5

RS485

D-SUB 9-pin

USB

USB 2.0

Information material

Description
Data file
MCS brochure

MCS customer information - The highlights of MCS hot runner controllers

MCS User Manual

MCS hot runner controller user manual with explanations and notes on all functions